{"id":85014,"date":"2024-07-29T10:31:30","date_gmt":"2024-07-29T01:01:30","guid":{"rendered":"https:\/\/www.solarquotes.com.au\/blog\/?p=85014"},"modified":"2024-07-29T13:46:13","modified_gmt":"2024-07-29T04:16:13","slug":"corrosion-solar-galvanised-roofs","status":"publish","type":"post","link":"https:\/\/www.solarquotes.com.au\/blog\/corrosion-solar-galvanised-roofs\/","title":{"rendered":"Corrosion Alert: Why Solar Panels On Galvanised Roofs Are Bad News"},"content":{"rendered":"<p><img decoding=\"async\" class=\"aligncenter wp-image-85023 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-header.jpg\" alt=\"galvanic corrosion of a roof caused by solar\" width=\"1200\" height=\"630\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-header.jpg 1200w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-header-300x158.jpg 300w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-header-1024x538.jpg 1024w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-header-768x403.jpg 768w\" sizes=\"(max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<p>Galvanised roofs with aluminium-framed solar panels attached will rust. Read on, and I&#8217;ll explain why this happens, what to do if you already have a galvanised roof, and how to buy a shiny metal roof that won&#8217;t rust when you add solar panels.<br \/>\n<!--more--><\/p>\n<h2>Solar Can Eat Holes In Your Roof<\/h2>\n<p>While all roofing will eventually rust away, given the right conditions, a solar array can drip holes in a new or old galvanised roof in perhaps ten years. Sadly, not many realise until it&#8217;s too late and the rust stains have already appeared.<\/p>\n<h3>Coatings Protect Iron From Corrosion<\/h3>\n<p>If you remember your school science class<span style=\"box-sizing: border-box; margin: 0px; padding: 0px;\">, you might recall the\u00a0<a href=\"https:\/\/en.wikipedia.org\/wiki\/Galvanic_series\" target=\"_blank\" rel=\"noopener\">galvanic series<\/a>, metals that are more or less noble. Put simply, there&#8217;s a pecking order of metals and alloys that are more or<\/span>\u00a0less corrosive to each other.<\/p>\n<p>When different metals are combined, and an electrolyte is added, they create a battery. Given some time, the less noble metal can corrode to the point of disappearing altogether.<\/p>\n<p>Rainwater is the electrolyte, and runoff from the aluminium solar panel framing forms aggressive corrosion where it drips onto the galvanised roofing material.<\/p>\n<div id=\"attachment_85025\" style=\"width: 335px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85025\" class=\"wp-image-85025 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-crap.jpg\" alt=\"corrosion from solar panels\" width=\"325\" height=\"433\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-crap.jpg 325w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-corrosion-crap-225x300.jpg 225w\" sizes=\"(max-width: 325px) 100vw, 325px\" \/><p id=\"caption-attachment-85025\" class=\"wp-caption-text\">Solar panel runoff can rust through your galvanised roof in no time<\/p><\/div>\n<h2>Australia Loves Galvanised Corrugated Iron<\/h2>\n<p>You don&#8217;t have to be a roofer to recognise that the Australian landscape isn&#8217;t well suited to slate or timber shingles. As a solar installer, I appreciate that.<\/p>\n<p>Our soils aren&#8217;t well suited to sheep either, but that didn&#8217;t stop us from riding the wool industry to economic prosperity. We sent wool to England, and they sent back tough, lightweight building material. Corrugated iron built the farm houses and shearing sheds, these temples dedicated to hard work.<\/p>\n<div id=\"attachment_85027\" style=\"width: 415px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85027\" class=\"wp-image-85027 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fio.jpg\" alt=\"corroded roof\" width=\"405\" height=\"900\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fio.jpg 405w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fio-135x300.jpg 135w\" sizes=\"(max-width: 405px) 100vw, 405px\" \/><p id=\"caption-attachment-85027\" class=\"wp-caption-text\">Runoff from an old solar frame has caused this rust<\/p><\/div>\n<h3>These Days, It&#8217;s Called Zincalume\u00ae<\/h3>\n<p>When you see the adverts for Colourbond steel, it&#8217;s paint applied over a 55% aluminium, 43.5% zinc, 1.5% silicon coating.<\/p>\n<p>Aluminised steel doesn&#8217;t have the lovely spangled appearance of hot-dip zinc, but the most important difference is its <strong>aluminium<\/strong> content, which means solar doesn&#8217;t affect it.<\/p>\n<p>Zincalume and Colourbond\u00ae are immune to solar runoff because they are very similar materials and don&#8217;t form a voltage potential.<\/p>\n<div id=\"attachment_85028\" style=\"width: 910px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85028\" class=\"wp-image-85028 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fion.jpg\" alt=\"corroded roof with aluminium bracket\" width=\"900\" height=\"405\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fion.jpg 900w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fion-300x135.jpg 300w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/galvanic-fion-768x346.jpg 768w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><p id=\"caption-attachment-85028\" class=\"wp-caption-text\">Interestingly this screw hasn&#8217;t suffered the same way the galvanised roof has.<\/p><\/div>\n<h3>For Further Reading<\/h3>\n<p>Wikipedia will tell you all about <a href=\"https:\/\/en.wikipedia.org\/wiki\/Galvanic_corrosion\">galvanic corrosion,<\/a> but if you&#8217;re interested in how to detect signs of or treat ague, apoplexy, delirium tremens, rupture, snake bite, sore feet or sunstroke, then I highly recommend having a look at <a href=\"https:\/\/professionals.lysaght.com\/resources\/lysaght-referee\">the Lysaght Referee<\/a>. It&#8217;s an amazing publication. There&#8217;s even information about steel roofing.<\/p>\n<div id=\"attachment_85020\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85020\" class=\"wp-image-85020 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee.jpg\" alt=\"Lysaght Referee\" width=\"800\" height=\"165\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee.jpg 800w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee-300x62.jpg 300w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee-768x158.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><p id=\"caption-attachment-85020\" class=\"wp-caption-text\">Lysaght&#8217;s Referee. A celebrated piece of Australiana. I think we need to suggest solar irradiance be added to the general information section.<\/p><\/div>\n<div id=\"attachment_85019\" style=\"width: 993px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85019\" class=\"wp-image-85019 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee-galvanic.jpg\" alt=\"Table of compatible roofing materials\" width=\"983\" height=\"693\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee-galvanic.jpg 983w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee-galvanic-300x211.jpg 300w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/referee-galvanic-768x541.jpg 768w\" sizes=\"(max-width: 983px) 100vw, 983px\" \/><p id=\"caption-attachment-85019\" class=\"wp-caption-text\">Excerpt from &#8220;The Referee&#8221; where Lysaght says NO<\/p><\/div>\n<h2>Repairs Are Both Simple &amp; Ineffective<\/h2>\n<p>If they encounter a rusty galvanised roof, most electricians will shrug and acknowledge it&#8217;s just physics. They can&#8217;t prevent it, so removing scaly rust with a wire wheel or grinding disc is the first step. Then, a coat of zinc-rich paint is as good as it gets.<\/p>\n<div id=\"attachment_85024\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85024\" class=\"wp-image-85024 size-full\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/Earth-Lug-Assembly.png\" alt=\"earth connection on a solar array\" width=\"800\" height=\"848\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/Earth-Lug-Assembly.png 800w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/Earth-Lug-Assembly-283x300.png 283w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/Earth-Lug-Assembly-768x814.png 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><p id=\"caption-attachment-85024\" class=\"wp-caption-text\">All earth connections on a solar array must be sprayed with cold galv paint. It is a legal requirement to prevent dissimilar metals in earth connections from corroding.<\/p><\/div>\n<h2>Coastal Environments Are Aggressive<\/h2>\n<p>Adding salt to the situation just makes things worse. It&#8217;s why some <a href=\"https:\/\/www.tremco.com.au\/products\/brushable-hydroseal\">solar panels<\/a> aren&#8217;t even warranted for <a href=\"https:\/\/www.solarquotes.com.au\/blog\/salt-mist\/\">installation near the coast<\/a>, while reputable framing companies like Clenergy recommend washing down the roof regularly.<\/p>\n<p>While it sounds a little obsessive, there&#8217;s actually good reasoning for flushing salt off. It&#8217;s not commonly understood, but <a href=\"https:\/\/createdigital.org.au\/galvanized-steel-sheltering-impacts\/\">&#8220;sheltering&#8221;<\/a> can make corrosion problems much worse because salt sticks to surfaces that don&#8217;t get much weather.<\/p>\n<div id=\"attachment_85022\" style=\"width: 812px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-85022\" class=\"wp-image-85022 size-large\" src=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/roof-screw-rusted-802x1024.jpg\" alt=\"Roofing screw corroded through corrugated sheets\" width=\"802\" height=\"1024\" srcset=\"https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/roof-screw-rusted-802x1024.jpg 802w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/roof-screw-rusted-235x300.jpg 235w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/roof-screw-rusted-768x981.jpg 768w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/roof-screw-rusted-1203x1536.jpg 1203w, https:\/\/www.solarquotes.com.au\/blog\/wp-content\/uploads\/2024\/07\/roof-screw-rusted.jpg 1604w\" sizes=\"(max-width: 802px) 100vw, 802px\" \/><p id=\"caption-attachment-85022\" class=\"wp-caption-text\">Roofing screw corroded through a lap join in corrugated sheets<\/p><\/div>\n<h2>What Preventative Measures Are Available?<\/h2>\n<p>There are some pretty amazing paint and\u00a0<span style=\"box-sizing: border-box; margin: 0px; padding: 0px;\">spray-on\u00a0<a href=\"https:\/\/verseseal.com.au\/\" target=\"_blank\" rel=\"noopener\">membrane products<\/a> available these days. Some claim to have heat-reflective qualities, while others are just about waterproofing<\/span>\u00a0or extending the life of existing cladding.<\/p>\n<p>My personal experience with a traditional\u00a0<span style=\"box-sizing: border-box; margin: 0px; padding: 0px;\">bitumen-based stuff called\u00a0<a href=\"https:\/\/www.tremco.com.au\/products\/brushable-hydroseal\" target=\"_blank\" rel=\"noopener\">brushable hydro seal<\/a> has been very good. Protected from UV sunlight inside a rainwater tank, it sealed a heap of holes for a dozen years. If you have a rusty patch on the roof, I&#8217;d recommend it as well, even if removing all the existing rust and<\/span>\u00a0scale isn&#8217;t possible.<\/p>\n<p>If you have an existing galvanised roof, I wouldn&#8217;t hesitate to paint it before a solar installation. Preserving the galvanising you have now is much better than trying to paint rusty steel later.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Galvanised roofs with aluminium-framed solar panels attached will rust. Read on, and I&#8217;ll explain why this happens, what to do if you already have a galvanised roof, and how to buy a shiny metal roof that won&#8217;t rust when you add solar panels.<\/p>\n","protected":false},"author":28,"featured_media":85023,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[46],"tags":[],"class_list":["post-85014","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solar-panels-2","entry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.2 (Yoast SEO v27.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ 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