Solar Panel Size: Is Bigger Better?

a 410W solar panel

A 410W solar panel. Look at the size of that thing! (image: TopSun)

The Size of Solar panels is definitely increasing, there’s no denying it.

A couple of years ago the average solar panel was 165W. Today the average is about 240W. The biggest one approved for installation in Australia at the time of writing is the whopping Topsun TS-S410. This giant amongst solar panels has these super sized stats:

  • Peak power: 410W
  • Almost 2m tall x 1.25m wide
  • weighs 35kg
  • contains 96 solar cells

If anyone has ever spotted any of these monsters on an Aussie roof, please send in some snaps!

If you go to my solar panel comparison tool and sort by size, you’ll see some more super sized solar panels accredited for use in Australia.

But enough of the solar panel envy! Let’s get back on topic … A common question in my inbox is this:

What size of solar panel do I need? I’ve been offered a system with 190W panels and another mob is offering 250W panels. Is bigger better?

Here are the pros and cons of using bigger panels:

Advantages of bigger panels:

  • You get a slightly better Watts per m ² because you have more solar cells and less aluminium framing. So you should be able to fit a slightly bigger system on your roof.
  • Fewer panels are used for the same sized system, so there are fewer electrical connections, which in theory means a more reliable system.
  • Fewer panels means a slightly quicker install.
  • Fewer panels means less racking, framing and fasteners, so less embodied energy in your solar system.
  • Larger panels tend to be newer stock than the older panels, from more modern production lines.

Disadvantages of bigger panels

  • They can constrict your system design in terms of where they will fit.
  • They can constrict design as to how they are wired up because they each produce so many volts.
  • They are heavier and potentially more dangerous to install on a roof.
  • If one fails out of warranty it is going to be more expensive to replace.

So generally speaking, all else being equal, the larger panels (240W+) would be my preference. But if you are being asked to pay a big premium for the privilege of bigger panels, you may as well go with the smaller ones, as they should produce just as much power.


About Finn Peacock

I'm a Chartered Electrical Engineer, Solar and Energy Efficiency nut, dad, and the founder and CEO of I started SolarQuotes in 2009 and the SolarQuotes blog in 2013 with the belief that it’s more important to be truthful and objective than popular. My last "real job" was working for the CSIRO in their renewable energy division. Since 2009, I’ve helped over 700,000 Aussies get quotes for solar from installers I trust. Read my full bio.


  1. Doesn”t less panels mean less conections means less losses.
    Ive seen a 3.2 kw Topsun system pushing out up to 4kw dc per hour in summer.
    Average 3.7 kw dc.

    • Finn Peacock says

      Yes – but the losses in a connection are tiny. I’d like to see the data for that system – it looks unlikely to me!

      • Hi:-)

        Is it possible to get peak power over 500W on solar panel ? And smallest size is?


        • Ronald Brakels says

          Hi Kim

          Trina Solar’s Vertex panels can be up to 670 watts rated capacity. They are 2.4 by 1.3 m. That’s a lot larger than average.

          As for the smallest, well, we have a 5 watt one in the office that’s a little bigger than my outstretched hand.

  2. Just wondering what sort of cost each panel is? Our bills have been astronomical recently (reaching $2,000 on occasion) so if we can reduce the our load by generating at least *some* of our own power we’d be *very* pleased.

  3. I have a 3kw system with 12, 250w panels, can I add 2 more 250w panels to my existing system, there is room on my roof? Will it void my 44c , I live in QLD?

  4. Kevin Grobler says

    on my hunting for small 12 volt panels i came across 2 decent looking panels…

    they both have the same value in volts ,watts and mAh….BUT…the one is 11 cm wider and 6 cm taller…..(22cm X 24cm versus 31cm X 30cm)..and the smaller one is a couple of bucks cheaper

    so in theory…..if they put out the same values isn’t it better to go for the smaller one as its safer to install,needs less surface area to do the same and is less likely to get hit by hail due to the smaller size and is a bit cheaper also?

    and if so, then it should in theory be cheaper and more efficient to buy 2 of them and connect them in parallel to have a higher mAh output?…….but will it affect the Watt output whether it is connected in serie or parallel ?

    its just another part of my research before making my final decision if it is really worth it to go solar inverter in case of power failures and maybe to run a few things during the day to save a buck or two on the electric bill or something like that….

    sorry for typing the semi novel…just trying to get as much info as possible

    Thanks for your time and help….

    • Ronald Brakels says

      The smaller, more efficient panel does seem a better deal. Two identical panels will produce twice as many watts as one whether they are wired in series or parallel. If you wire them in parallel the voltage will remain the same as for one panel while the amps will double. And if you wire them in series you will double the voltage while the amps will remain the same.

      • Kevin Grobler says

        so will the Wattage just be added together weather the layout is series or parallel??

        as if i put the 2 in series it will be 24 volts but 3 amps but in parallel it will be 12 volts 6 amps ….im just not sure how wattage works weather its in series or parallel or do they add up no matter the configuration??

        for example if i get 4 panels (12 volt 3 amp 36 watt per panel) and set up a series /parallel setup to double the amps and volts to 24V 6amps , will the watts of each individual panel be added together or will it be added up per series string or per parallel string to 24 volt 6Amp 72 watt or will it be 24v 6 amp 144Watt if added all 4 wattage’s together ?…

        • Ronald Brakels says

          Watts equals amps multiplied by volts.

          So if you have two panels you will double the wattage whether they are connected in parallel or series.

  5. Would it be possible to economically build a weather proof roof from solar panels? My idea is to store machinery underneath a purpose built solar panel structure

    • Ronald Brakels says

      Hi Peter

      It is certainly possible. There are a number of solar carports around and you may be able to find something commercially that will suit your needs, although I can’t think of any particular ones off the top of my head. If you are thinking of an enclosed structure I’ll mention that solar panels can get very hot, but generally not as hot as a plain tin roof on account of a portion of the sunlight energy is converted into electricity.

  6. Peter Loiterton says

    I have been quoted REC TP2 S panels for my home. Another supplier says these are commercial panels and not suitable because they are too big/heavy and may cause warranty probs. REC literature refers to them as commercial but I can’t find anything that says using them residentially is an issue. What do you think?

    • Ronald Brakels says

      REC TwinPeak 2S 72 panels are commercial panels. They can still work with a residential inverter but it is possible their warranty may not cover residential use so that will need to be checked. If the warranty does apply the manufacturer may still not honor warranty claims if they are not clamped to the roof rails correctly. This can happen because these larger 72 cell panels can need to be clamped differently from 60 cell panels. According to their datasheet they can come in 1,000 volt versions, which is normal for residential use, rather than the 1,500 volts that is usual for large scale commercial systems. I recommend being very cautious about having 72 cell panels installed. Some less reputable installers may use them simply because they cost slightly less per watt without making allowances for the fact they may need to be installed differently.

  7. George stevenson says

    Okay here’s something that I need an answer to. I have 2 plates on top of my small house in Mexico and I wanted to add 0ne more. The supplier said they do not make these plates anymore and they have to install bigger ones that give me 50% MORE ELECTRICAL. nOW i WORK ON r.o.i. AND as I am retired it will cost a fortune and also since the system is only 6/7 years old I would not benefit both ways. Can I add a larger plate using the same system? or can I install another manufacturer plat to my system?

    • Ronald Brakels says

      In Australia it generally doesn’t make sense to add new panels to an existing solar system, so in Mexico where I believe rooftop solar is considerably more expensive I doubt it would be worthwhile. If it won’t give you a good return on investment you may be better off replacing the old system with an entire new one with a fresh set of warranties in a few years after prices come down.

      • George stevenson says

        sorry I guess I did not make it clear.
        !. Can I add a larger plate to my system or Not. and if I could would Other parts have to be replaced to upgrade

        2. The ROI I was talking about is on a full new system the roi would be like 10 years so that is why I am hesitant.
        Thank you

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